Bespoke hybrid structures

Mc Clarin - © McClarin Plastics

Material System used in a 34-foot windmill housing. The Material System removed approximately 80% of the weight of an all steel structure. © McClarin Plastics

Material systems manufactured by McClarin Plastics, Inc. combine the values and properties of individual materials to make what, in essence, is a new material. The systems comprise plastic and metal or all plastic composite members. The benefits of these systems include: reduced weight, cost and in some cases less environmental impact. McClarin Plastics is a leader in thermoforming and vacuum infusion of fiber reinforced plastics in Hanover, PA.

There is an alternative to all metal machinery components. It's a Material System; a combination of materials where the values and properties of the individual materials combine to make what, in essence, is a new material. MClarin Plastics, Inc., a leader in thermoforming and vacuum infusion of fiber reinforced plastics, is developing systems which integrate plastic and metal or are all plastic composite systems; as unveiled on November 17, 2008. The benefits of these systems include: reduced weight, cost and in some cases less environmental impact.

"Material Systems can be used as a replacement for steel, aluminium or fiberglass. However, there are instances where these materials are the better choice, our engineers work with the designers to determine this," said Roger Kipp, vice president of marketing and engineering for McClarin Plastics in Hanover, PA. "These Systems are especially important to OEM's who've had to deal with the tremendous surge in steel and oil prices."

According to some estimates steel prices are up to 100 percent higher than a year ago and expected to continue to increase, Material Systems offer a solution to dramatically decrease the amount of metal used in a component. In the system, metal is used only as structural members with plastics comprising the remainder of the structure. By making the plastic substitution, a component's weight can be 1/6 to 1/8 of a solid metal component. For example, McClarin Plastics has been able to reduce the weight of a 400lb. all steel component to about 80lbs. using a material system.

"Not only does the Material System save in terms of metal costs, the lower weight can reduce transportation fuel costs and can make the part more user-friendly," said Kipp.

Certain Material Systems can be developed that eliminate the need for any metal members. The System can involve a structural core sandwiched between plastic outer skins. Not only can this system reduce weight and expense, it is non-conductive. The core material can provide insulation and sound reduction and can also be formed to accommodate other systems such as a power window motor and mechanism.

Generally, a component made of a Material System can withstand a greater impact if involved in an accident. Many times, the part can be reused where the repair of a metal component can be extensive and may require replacement because of bending. A fiberglass component, when impacted, more often than not has to be replaced.

When Material Systems are made of thermoplastics and metal, they are recyclable. When manufactured using lean principles, small run sizes and shorter run times can be accomplished saving energy, materials and manpower. Also, the systems can withstand the elements unlike metal which is susceptible to corrosion.

About McClarin Plastics
McClarin Plastics custom designs and manufactures Thermoformed and Fiberglass Reinforced Plastic products and components. For over 50 years, they have helped local, national and international companies find creative solutions using plastics applications.

Source : McClarin Plastics

JEC Marketplace

dark matter composites ltd
Provision of expert consultancy, design and training services. An extensive range of composite training courses for beginners, technicians, engineers and designers. Remote consultancy services, bespoke courses and on-site training to suit your needs. For full details please call +44 (0)1582 791001 or visit our website www.darkmattercomposites.co.uk

Oxford and Cherwell Valley College
The Bicester campus of the Oxford and Cherwell Valley College offers a wide range of composite training courses. We deliver training to all abilities and sectors and offer bespoke course tailored to specific needs. Facility and autoclave available for hire. For full details please call: +44 (0)1865 551155 Email: Phamlin@ocvc.ac.uk or visit our website www.ocvc-composites.co.uk

SAHM - The Winding Specialist
Automatic and manual Take-up Winders for PAN Precursor Yarns and Carbon Fibers as well as High Performance Fibers. Automatic Package Handling and Transport Systems for Winders. For further details, please contact us. Georg Sahm GmbH & Co. KG · Sudetenlandstrasse 33 · 37269 Eschwege, Germany - Tel.: +49 5651/804-0 · E-mail: info@sahmwinder.de- www.sahmwinder.de

Recycle your dirty acetone
The Eco-dec solvent recycler is used for ACETONE, Methylene chloride and other solvents, as well as polyester resin. When paraffin is placed in the bottom of the machine, there is no residue build-up, because only the bottom of the machine heats up. This facilitates rapid cleaning. www.eco-dec.be - EMAIL: info@eco-dec.be

CORECORK - is the brand of Amorim Cork Composites for core materials in sandwich construction.
The CORECORK presents solutions specially designed to exceed expectations of the most demanding composites applications, namely for Sports and Leisure, Buildings, Energy and Aeronautics, with the unique advantage of being a natural, sustainable and recyclable core material. CORECORK allows industry to build strong, stiff, light and highly durable structures with lightweight core materials. Contact us: Tel.: +351 227475300 · E-mail: acc@amorim.com - www.corecork.amorim.com

Thermwood - First in Cnc Routers
Thermwood Corporation manufactures both 3 and 5 axis CNC Routers used to cut, trim and shape a wide variety of materials including wood, plastics, composites and non-ferrous metals. These fast, accurate machines are used in a variety of industries including plastics, aerospace, defense, automotive, boating and medical. Please visit www.thermwood.com or Email sales@thermwood.com

Vacmobiles.com Limited
Vacmobile vacuum systems and components are optimised for vacuum processes in composites, including resin infusion; RTM Light (ECO), pre-preg and vacuum bagging. Vacmobiles are exceptionally easy to use, but tough and capable of delivering excellent vacuum to the bag. We deliver worldwide. Please visit www.vacmobiles.com or email info@vacmobiles.com.

Z-LASER Optoelektronik GmbH
Z-LASER Optoelektronik GmbH projectors are used worldwide in many composite manufacturing processes e.g. for placing fiber mats inside a half-shell moulds. Whole contour of fiber mats, work pieces or positions of single elements can be displayed by the red or green laser light. The core competence of the German company is creating customized solutions for special demands of composite industry to increase quality and reduce manufacturing costs. Please visit http://www.z-laser.com or contact: Tel: +49 / 761 / 296 44-44 / E-Mail: info@z-laser.de

A plus Enterprises Ltd.
We are a leading frp tool (rollers,brushes etc),static mixer & protective coverall manufacturer in China. We are supplying our customers all over the world with super premium quality & unbeatable pricing. Please visit our web site: www.frprollers.com or www.alladhesivedispensers.com for detail. We are looking for distributors all over the world, please email jim65776577@hotmail.com to apply for it.

Interested in having your company displayed here? Click here

Composites Community

JEC Services

About JEC

Bespoke hybrid structures

JEC Marketplace