Pinette PEI launches the world’s largest thermoplastic press for stamp forming

With platens measuring 5m x 2m and a stamping force of 30,000 kN (3000T), this press is the largest ever designed for thermoplastic composite stamp forming. It is set to play a key role in the next-generation aerospace industry, where composite materials are essential for reducing weight, improving repairability and enhancing recyclability.

Cutting-edge technology for the composite industry  

The development of this press required significant engineering advancements to ensure both exceptional geometric precision and optimised thermal management. Its key features include:

• Ultra-fast material transfer from infrared heating to the press in less than 5 seconds.
• Advanced multi-functionality, with autonomous robotic systems handling release agents, sensor couplings, dummy part manipulation and tool positioning.  
• Optimised energy management, leveraging preheating and cooling stations for efficient and uniform thermal transfer using thermal oil.  
• Automated tool change and transfer, enhancing production flexibility.

A strategic partnership with Airbus

This technology will be integrated into Airbus Aerostructures’ facilities in Bremen, where the press will be officially commissioned in December 2024. It will support the ramp-up of next-generation thermoplastic composite part production, strengthening the European aerospace industry’s competitiveness.  

A step forward for the industry of the future

Thanks to this innovation, aerospace and automotive manufacturers will be able to produce large-scale components with unprecedented performance. This technological leap paves the way for more sustainable and efficient production, aligning with major players’ decarbonisation and circular economy objectives.  

About PINETTE PEI
Pinette PEI is an independent industrial engineering European SME with three industrial facilities in France, Germany, Italy. It provides standard or customised machines – forming presses, press brakes under the JEAN PERROT and GADE brands, assembly stations, and test benches – within production lines or turnkey plants. Its customers, manufacturers and technical centres, are key players in aeronautics, aerospace, railway, automotive, farming, medical, defence, infrastructures and chemical market.
Since 1863, in Chalon-sur-Saône, Burgundy, France, and its subsidiaries in Italy, Germany, USA, its 170 engineers, technicians, apprentices make 50 M€ in revenue, 70% of its turnover abroad, and dedicate 10% of its revenue to R&D. It commits itself to UN’s sustainable development goal on climate action. PINETTE PEI is a member of SAMPE France Germany UK USA, the French Fab, BPI accelerator, has won the export award, and supports Composites Academy, and Académie du Pliage (Bending Academy).